Secret project and bottle pourers

I am currently undertaking a secret project for a family event and it is proving to be a bit of a challenge.

I need to make 80+ pieces so the idea was to form a plaster mould and then I could press mould them all.  Only thing is the item is a replica of a popular toy however I found some ice cube trays of this toy and thought great, I'll form the plaster master in the tray and then form up the working mould...

There have been a few issues to overcome not least being the lack of suppliers open over the Christmas holidays, then the masters would not come out of the working mould even though I put extra layers of mould release on them...

But then I had a good look at the back of the iceblock tray and decided there was enough detail to cast the back of the tray.  It is one of those silicon trays and so too flexible to use as the working mould.  Anyway, things are now underway.

The finished pieces will be suspended so needed wire loops inserted prior to firing.  I had a go at making these using Nichrome wire... my first efforts above... fortunately my husband is very handy and took the wire to the garage to use his 'boy toys' and came back with some beautiful even loops.

So I now have ten prototypes ready.  I'll dry them slowly and fire them as soon as I can safely do so.  This means I need other pots to fill the kiln.

So today I've made some bottle pourers...

They range in weight from 400 gms to 700gms... this style can't be too big as there is no handle.

A little decoration coming up before they go in the kiln.

We also had a visit from the local wildlife today... 

He is a juvenile Eastern Water Dragon... they venture up from a nearby creek at this time of year to feast on the fruit that drops from our palm trees.  This one appears to be shedding skin.  They have pretty markings and can grow twice the size of this one...

Thanks for dropping by and I hope 2016 has started well for you...

The trickiness of mould making

I have volunteered for a project for a family member for an upcoming event.

I don't want to spill the beans and say too much about it but to complete the work it would be easier if I had a plaster mould.

I have made several moulds while at college but for some reason this one is proving tricky.. it is a one piece mould and should be straight forward....

Never mind, I am progressing...  these shown here were extras as you always make more plaster than you think as it better to have some left over than not enough to fill the mould!

Some recycling happening

After cleaning up the studio and washing out the clay bags, the next step was to recycle some clay...

First the dry clay is broken up into small pieces, then in a bucket covered with water and allowed to slake down.  It can be left for a day or so.  Once fully wet the clay can be mixed together and I then take handfuls and put the wet clay on plaster bats to dry to a workable consistency.

drying clay on the left - wedged clay on the right

closer view

wedged clay now ready for use

I use the cut and slam technique to work the clay up ready for use

This allows you to process larger amounts of clay than I would be comfortable wedging by other methods and brings the clay layers together. There is a good video here if you follow the link.... Van Gilder shows several techniques, the one I'm talking about is about 5 minutes in... https://youtu.be/hAOPlz3Bkgs

Once it's done I can reuse those washed bags to store it.


We had some rain recently and my native violets are loving it...

Potters Wash Day

This image was very popular over on my Facebook page (https://www.facebook.com/AnnasCeramics/ )

I recycle the bags my clay comes in...as well as the clay itself.  Putting it back into the appropriate bag  helps me to keep track of which clay is which as it can be hard to tell when they are unfired. It also slows the rate of plastic going into landfill.

Happy New Year 2016

First day of the new year and I've been having a clean up in the studio..

most of my old clay has now been broken down and is now slaking in these wonderful colourful buckets I found at our local Bunnings hardware store... they really brighten up the studio and though the lids are not air tight I think they should last well.

 In my family we wear something new for luck on the first day of the New Year.  My something new is this wildly patterned apron... just the thing for working with clay...

The next image is for my online friend, Linda Starr of Blue Starr Gallery who has admitted to being in the doldrums... Linda liked my previous image of a lavender pink Cosmos flower and I promised a pic of these much darker ones...

I find this week between Christmas and New Year a good time to catch up on my reading and I often borrow overseas ceramics magazines from my local library.. while reading this copy of the Ceramic Monthly I saw a cup I recognised straight away, the blue and white birdie cup on the bottom left is by the talented Adriana Christianson... this show is over now but it was great to see Adriana represented in this USA show at the Charlie Cummings Gallery.